3d Printed Sheet Metal

Powdered metal is spread across the entire build platform and selectively melted to previous layers.

3d printed sheet metal.

3d printed sheet metal forms. Print a wide range of materials from stainless steels to copper with minimal training on a closed workflow. Metal 3d printing also known as direct metal laser sintering dmls and direct metal laser melting dmlm is an additive layer technology. The typical build size of a metal 3d printing system is 250 x 150 x 150 mm but larger machines are also available up to 500 x 280 x 360 mm.

Learn more about the advantages of metal 3d printing over traditional manufacturing as well as how to effectively design for dmls. I ve detailed the process i took to design and get the forming mostly working in the video. The end goal of this project was a replacement blade guard for a sawzall. The layer height used in metal 3d printing varies between 20 to 50 microns and depends on the properties of the metal powder flowability particle size distribution shape etc.

Using 3d printed forms to bend sheet metal isn t exactly new. We ve seen several people create custom dies for their brakes and the results have shown the concept has merit for small scale. As it turns out. I ve never seen anyone form sheet metal using 3d printed tooling so i thought i would give it a try.

A metal 3d printer utilizes a laser beam to melt 20 60 micron layers of metal powder on top of each other. Direct metal laser sintering dmls 3d printing is a revolutionary technology that allows you to create metal prototypes and end use parts in a matter of days with reduced cost and little waste. It worked surprisingly well. 3d printing damascus steel damascus steel is a highly valued type of steel that s created by repeatedly folding together two steels that have different levels of carbon content.